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Knuckle Boom Crane Truck (Articulated Crane Truck)

Knuckle Boom Crane Truck (Articulated Crane Truck)
A knuckle boom crane truck (also known as an articulating crane) is a truck-mounted hydraulic lifting system featuring a folding multi-joint boom that provides exceptional flexibility and precision for material handling in confined spaces . It integrates hauling, lifting, and setting functions into a single vehicle, offering crane capacities up to 88,200 lbs with reaches up to 157 ft . Key features include radio remote controls, personnel baskets, and advanced control systems like Hiab's SPACEevo and Palfinger's Active Oscillation Suppression (AOS) for enhanced safety and efficiency

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产品描述

1. Overview

A knuckle boom crane truck, also known as an articulated crane truck or lorry loader, is a truck equipped with a hydraulic folding boom crane. Unlike traditional straight telescopic cranes, the knuckle boom features articulated "knuckle" joints that allow the arm to fold like a human finger . This design provides exceptional flexibility, compact storage, and the ability to maneuver around obstacles while lifting.

Knuckle boom crane trucks combine transportation and lifting functions into a single vehicle, eliminating the need for separate crane trucks to lift materials off delivery vehicles. They are widely used in construction, logistics, utilities, tree removal, oilfield services, and material delivery industries .


2. Key Features

  • Articulated folding boom – Multiple knuckle joints allow the crane to bend and reach around obstacles, unlike straight boom cranes

  • Compact storage – The boom folds neatly behind the cab, leaving the truck body fully usable for cargo

  • High lifting capacity – Capacities range from under 10,000 ft-lbs to over 1,000,000 ft-lbs

  • Long reach – Horizontal outreach from 30 ft to over 150 ft depending on model

  • Radio remote control – Operator can stand at the load point for precise placement, improving safety and efficiency

  • 360° continuous rotation – Full slewing capability for flexible positioning

  • Hydraulic outriggers – Provide stability during lifting operations

  • Quick setup time – Modern assistance systems allow rapid unfolding and stabilization

  • Versatile attachments – Augers, personnel baskets, pallet forks, rope winches, rotators, grippers


3. Specifications (Representative Models)

Small/Medium Class (Typical Distribution)

ParameterTypical Value
Lifting capacity5,000 – 15,000 kg
Max horizontal reach10 – 20 m
Mounting positionBehind cab or rear
Best forBuilding materials, general delivery

Heavy Duty Class – HIAB iQ.708 HIPRO

ParameterValue
Lifting capacityUp to 22,000 kg
Vertical reachUp to 39 m
Horizontal reachUp to 35 m
Lifting class60–70 Tm
Control systemSPACEevo with CombiDrive 4 remote
Best forHeavy construction, infrastructure

Source:

Heavy Duty Class – Palfinger 110002 (Oilfield Application)

ParameterValue
Lifting capacity (near)12 t @ 24 ft
Lifting capacity (max reach)3 t @ 73 ft
ChassisKenworth K900
Best forOilfield equipment, pipe reels, tanks

Source:

Large Class – BIK FC-92

ParameterValue
Max horizontal reach92 ft (28 m)
Capacity @ 8 ft48,500 lb
Capacity @ 50 ft7,210 lb
Capacity @ 92 ft (jib)1,800 lb
Boom extensions6 + 6
Outrigger span28 ft 7 in
ControlTop seat + radio remote
ChassisPeterbilt 567 (7-axle)
Best forHeavy industrial, specialized transport

Source:

Chinese Model – Shacman 8x4 with 40t Crane

ParameterValue
Max lifting capacity40 ton
Max lifting height21.6 m
Max working radius19 m
Boom sections7 arms
ChassisShacman 8x4
EngineWeichai, 180 hp
Gross weight31,000 kg
Crane weight6,655 kg

Source:


4. Key Technologies & Assistance Systems

SystemBrandBenefit
Smart ControlPalfingerOne-lever control of crane tip for horizontal or vertical movement
P-FoldPalfingerAssistance system for easy folding/unfolding; works with RTC
HPSC-Plus LOADPalfingerStability system that calculates max load based on truck inclination and loading condition
Memory PositionPalfingerStores and recalls up to 4 crane positions
Leveling AssistantPalfingerOne-lever vehicle leveling during stabilization
SPACEevoHIABOpen modular platform with sensor-based safety and intuitive controls
CombiDrive 4HIABAdvanced radio remote control system
Active Oscillation Suppression (AOS)PalfingerDampens boom oscillation for stable lifting
High Power Lifting System (E/S-HPLS)PalfingerIncreases lifting capacity by up to 15%

5. Applications

IndustryTypical WorkKey Benefit
ConstructionSteel erection, precast panel installation, material deliverySelf-loading; no separate crane needed
Building MaterialsBrick, lumber, drywall, roofing material deliveryPrecise placement at height; radio remote operation
Utilities & Tree RemovalPole setting, sign installation, tree trimmingCan reach over obstacles; works in confined spaces
Oil & GasTank setting, pipe reel handling, equipment transportCombines hauling + lifting; reduces third-party costs
Logistics & TransportLoading/unloading cargo, heavy freight deliveryTruck self-loads; eliminates need for dock crane
Waste ManagementContainer handling, scrap loadingHigh maneuverability in tight yards
Infrastructure MaintenanceBridge inspection, sign maintenanceLong reach + personnel basket option

6. Mounting Configurations

Mount TypeDescriptionBest For
Behind cabCrane mounted directly behind the cab; truck body behind craneMost common; maximizes cargo space
Rear mountCrane mounted at rear of truckSpecialized applications; allows full-length body in front
Tractor mountMounted on tractor unit (without body)Maximum crane size; heavy hauling + lifting

7. Optional Attachments

AttachmentFunction
AugerDig holes for fence posts, signs, utility poles
Personnel basketElevate workers for maintenance and inspection
Pallet forksHandle palletized materials
Rope winchHoisting operations
RotatorRotate loads for precise positioning
GripperHandle logs, pipes, irregular loads

8. Buying Guide

8.1 How to Size a Knuckle Boom Crane

The two most important questions for selecting the right crane :

  1. Maximum weight to lift – What is the heaviest load?

  2. Maximum radius – How far out from the truck does the load need to be placed?

Example:

  • Precast company: 25,000 lb septic tank placed 20 ft away → Select crane that handles this combination

  • Monument company: 4,000 lb headstones at 15 ft → Can use lighter crane on Ram 5500 chassis

8.2 Key Selection Factors

FactorConsideration
Load capacity at radiusReview load charts; capacity decreases dramatically as radius increases
Truck chassis compatibilityWeight, mounting space, PTO availability, GVWR
Operating environmentConfined spaces, rough terrain, urban areas
Required attachmentsAuger, basket, forks, winch
Remote control needsRadio remote standard on most modern units
Local regulationsRoad legal weight limits, licensing requirements

8.3 Leading Brands

BrandReputationKey Strengths
PalfingerWorld market leader100+ models; TEC series with advanced assistance systems
HIABPremium European qualitySPACEevo control system; integrated hardware/software platform
Manitex PMStrong North American presencePM 65 series; Smart Winch feature
FassiItalian qualityBroad range; strong in Europe
XCMG (CX series)Chinese market leaderGood value; available through partners like Shenbai

9. Delivery & Service

ItemDetails
Lead timeVaries by manufacturer and configuration; turnkey upfitting available through distributors
WarrantyTypically 12 months on crane; 3-5 years on structural components
CertificationsISO 9001, ANSI, CE (varies by market)
Service networkGlobal support from major brands (Palfinger, HIAB); regional distributors
Upfitting servicesComplete turnkey solutions including crane mounting, body fabrication, and truck customization


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