1. Overview
A knuckle boom crane truck, also known as an articulated crane truck or lorry loader, is a truck equipped with a hydraulic folding boom crane. Unlike traditional straight telescopic cranes, the knuckle boom features articulated "knuckle" joints that allow the arm to fold like a human finger . This design provides exceptional flexibility, compact storage, and the ability to maneuver around obstacles while lifting.
Knuckle boom crane trucks combine transportation and lifting functions into a single vehicle, eliminating the need for separate crane trucks to lift materials off delivery vehicles. They are widely used in construction, logistics, utilities, tree removal, oilfield services, and material delivery industries .
2. Key Features
Articulated folding boom – Multiple knuckle joints allow the crane to bend and reach around obstacles, unlike straight boom cranes
Compact storage – The boom folds neatly behind the cab, leaving the truck body fully usable for cargo
High lifting capacity – Capacities range from under 10,000 ft-lbs to over 1,000,000 ft-lbs
Long reach – Horizontal outreach from 30 ft to over 150 ft depending on model
Radio remote control – Operator can stand at the load point for precise placement, improving safety and efficiency
360° continuous rotation – Full slewing capability for flexible positioning
Hydraulic outriggers – Provide stability during lifting operations
Quick setup time – Modern assistance systems allow rapid unfolding and stabilization
Versatile attachments – Augers, personnel baskets, pallet forks, rope winches, rotators, grippers
3. Specifications (Representative Models)
Small/Medium Class (Typical Distribution)
| Parameter | Typical Value |
| Lifting capacity | 5,000 – 15,000 kg |
| Max horizontal reach | 10 – 20 m |
| Mounting position | Behind cab or rear |
| Best for | Building materials, general delivery |
Heavy Duty Class – HIAB iQ.708 HIPRO
| Parameter | Value |
| Lifting capacity | Up to 22,000 kg |
| Vertical reach | Up to 39 m |
| Horizontal reach | Up to 35 m |
| Lifting class | 60–70 Tm |
| Control system | SPACEevo with CombiDrive 4 remote |
| Best for | Heavy construction, infrastructure |
Source:
Heavy Duty Class – Palfinger 110002 (Oilfield Application)
| Parameter | Value |
| Lifting capacity (near) | 12 t @ 24 ft |
| Lifting capacity (max reach) | 3 t @ 73 ft |
| Chassis | Kenworth K900 |
| Best for | Oilfield equipment, pipe reels, tanks |
Source:
Large Class – BIK FC-92
| Parameter | Value |
| Max horizontal reach | 92 ft (28 m) |
| Capacity @ 8 ft | 48,500 lb |
| Capacity @ 50 ft | 7,210 lb |
| Capacity @ 92 ft (jib) | 1,800 lb |
| Boom extensions | 6 + 6 |
| Outrigger span | 28 ft 7 in |
| Control | Top seat + radio remote |
| Chassis | Peterbilt 567 (7-axle) |
| Best for | Heavy industrial, specialized transport |
Source:
Chinese Model – Shacman 8x4 with 40t Crane
| Parameter | Value |
| Max lifting capacity | 40 ton |
| Max lifting height | 21.6 m |
| Max working radius | 19 m |
| Boom sections | 7 arms |
| Chassis | Shacman 8x4 |
| Engine | Weichai, 180 hp |
| Gross weight | 31,000 kg |
| Crane weight | 6,655 kg |
Source:
4. Key Technologies & Assistance Systems
| System | Brand | Benefit |
| Smart Control | Palfinger | One-lever control of crane tip for horizontal or vertical movement |
| P-Fold | Palfinger | Assistance system for easy folding/unfolding; works with RTC |
| HPSC-Plus LOAD | Palfinger | Stability system that calculates max load based on truck inclination and loading condition |
| Memory Position | Palfinger | Stores and recalls up to 4 crane positions |
| Leveling Assistant | Palfinger | One-lever vehicle leveling during stabilization |
| SPACEevo | HIAB | Open modular platform with sensor-based safety and intuitive controls |
| CombiDrive 4 | HIAB | Advanced radio remote control system |
| Active Oscillation Suppression (AOS) | Palfinger | Dampens boom oscillation for stable lifting |
| High Power Lifting System (E/S-HPLS) | Palfinger | Increases lifting capacity by up to 15% |
5. Applications
| Industry | Typical Work | Key Benefit |
| Construction | Steel erection, precast panel installation, material delivery | Self-loading; no separate crane needed |
| Building Materials | Brick, lumber, drywall, roofing material delivery | Precise placement at height; radio remote operation |
| Utilities & Tree Removal | Pole setting, sign installation, tree trimming | Can reach over obstacles; works in confined spaces |
| Oil & Gas | Tank setting, pipe reel handling, equipment transport | Combines hauling + lifting; reduces third-party costs |
| Logistics & Transport | Loading/unloading cargo, heavy freight delivery | Truck self-loads; eliminates need for dock crane |
| Waste Management | Container handling, scrap loading | High maneuverability in tight yards |
| Infrastructure Maintenance | Bridge inspection, sign maintenance | Long reach + personnel basket option |
6. Mounting Configurations
| Mount Type | Description | Best For |
| Behind cab | Crane mounted directly behind the cab; truck body behind crane | Most common; maximizes cargo space |
| Rear mount | Crane mounted at rear of truck | Specialized applications; allows full-length body in front |
| Tractor mount | Mounted on tractor unit (without body) | Maximum crane size; heavy hauling + lifting |
7. Optional Attachments
| Attachment | Function |
| Auger | Dig holes for fence posts, signs, utility poles |
| Personnel basket | Elevate workers for maintenance and inspection |
| Pallet forks | Handle palletized materials |
| Rope winch | Hoisting operations |
| Rotator | Rotate loads for precise positioning |
| Gripper | Handle logs, pipes, irregular loads |
8. Buying Guide
8.1 How to Size a Knuckle Boom Crane
The two most important questions for selecting the right crane :
Maximum weight to lift – What is the heaviest load?
Maximum radius – How far out from the truck does the load need to be placed?
Example:
Precast company: 25,000 lb septic tank placed 20 ft away → Select crane that handles this combination
Monument company: 4,000 lb headstones at 15 ft → Can use lighter crane on Ram 5500 chassis
8.2 Key Selection Factors
| Factor | Consideration |
| Load capacity at radius | Review load charts; capacity decreases dramatically as radius increases |
| Truck chassis compatibility | Weight, mounting space, PTO availability, GVWR |
| Operating environment | Confined spaces, rough terrain, urban areas |
| Required attachments | Auger, basket, forks, winch |
| Remote control needs | Radio remote standard on most modern units |
| Local regulations | Road legal weight limits, licensing requirements |
8.3 Leading Brands
| Brand | Reputation | Key Strengths |
| Palfinger | World market leader | 100+ models; TEC series with advanced assistance systems |
| HIAB | Premium European quality | SPACEevo control system; integrated hardware/software platform |
| Manitex PM | Strong North American presence | PM 65 series; Smart Winch feature |
| Fassi | Italian quality | Broad range; strong in Europe |
| XCMG (CX series) | Chinese market leader | Good value; available through partners like Shenbai |
9. Delivery & Service
| Item | Details |
| Lead time | Varies by manufacturer and configuration; turnkey upfitting available through distributors |
| Warranty | Typically 12 months on crane; 3-5 years on structural components |
| Certifications | ISO 9001, ANSI, CE (varies by market) |
| Service network | Global support from major brands (Palfinger, HIAB); regional distributors |
| Upfitting services | Complete turnkey solutions including crane mounting, body fabrication, and truck customization |